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  2. 5 Whys is a problem-solving technique that involves asking why a problem occurred five times to identify the root cause12. The technique was developed by Taiichi Ohno, the father of the Toyota Production System2. Examples of 5 Whys investigations include12:
    • Finding out why a car battery is dead and tracing it back to the lack of vehicle maintenance.
    • Finding out why a robot stopped on the assembly room floor and tracing it back to the intake clogged with metal shavings.
    Learn more:

    5 Whys Example

    • Why? – The battery is dead. (First why)
    • Why? – The alternator is not functioning. (Second why)
    • Why? – The alternator belt has broken. (Third why)
    online.visual-paradigm.com/knowledge/root-cause …

    Here’s an example of a time Ohno used the 5 Whys to discover the reason for a robot stopping on the assembly room floor, courtesy of Toyota’s blog:

    • "Why did the robot stop?" The circuit has overloaded, causing a fuse to blow.
    www.lucidchart.com/blog/5-whys-analysis
     
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      WEBAs you can see in this example, the five whys helped Ohno reach the root cause of the issue: The team needed to add a filter to the oil pump on the robot. You can use the same process to reach the root cause and …

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