• H. Jon Benjamin as Bob Belcher, Jimmy Pesto Jr., Ms. LaBonz, Bad Kuchi Kopi and Good Kuchi Kopi
• Dan Mintz as Tina Belcher
• Eugene Mirman as Gene Belcher
• Larry Murphy as Teddy
• John Roberts as Linda Belcher and Jocelyn
• Kristen Schaal as Louise Belcher
• David Wain as Grover Fischoeder
• Zach Galifianakis as Felix Fischoeder
• Kevin Kline as Calvin Fischoeder
• Gary Cole as Sgt. Bosco
• Paul F. Tompkins as Short Carnie
• John Q. Kubin as Mickey
• Nick Kroll as Scary Carnie
• Craig Anton as Mr. Dowling
• David Herman as Mr. Frond and Robot
• Jaime Moyer as Ticket Seller Lady
• Brian Huskey as Regular-Sized Rudy
• Bobby Tisdale as Zeke
• Stephanie Beatriz as Chloe Barbash
• Jordan Peele as Fanny
• Rob Huebel as Dizzy Dog Carnie
• Parvesh Cheena as Potential Customer
• Aziz Ansari as Darryl
• Jenny Slate as Tammy
• Nicole Byer as Olsen Benner
• Robert Ben Garant as Critter
• Laura Silverman as Andy Pesto
• Sarah Silverman as Ollie Pesto
• Sam Seder as Hugo
• Paul Rudd as Jericho
• Ron Lynch as Ron
• Andy Kindler as Mort
• Ashley Nicole Black as Harley
• Brooke Dillman as Reporter
Additional voices by H. Jon Benjamin, Loren Bouchard, Katie Crown, David Herman, Phil LaMarr, Larry Murphy, Hannah Parikh, Ben Pronsky, John Roberts,

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On October 4, 2017, 20th Century Fox announced that a film adaptation based on the Fox animated series Bob's Burgers was in development, and it was scheduled to be released on July 17, 2020. On October 30, 2017, Vanessa Morrison, who became the president of a newly created 20th Century Fox division, Fox Family, was also chosen to oversee production on the film.

Series creator Loren Bouchard had said the film would "scratch every itch the fans of the show have ever had", while also appealing to new audiences. On July 18, 2018, Bouchard said that the script was submitted and accepted by the studios. The film is a musical comedy. On September 24, 2020, star H. Jon Benjamin confirmed that work on the film was being done remotely due to the COVID-19 pandemic, while also revealing that recording for the film has already begun, with the cast reprising their roles from the television series.

Bouchard said the budget for the film was $38 million and estimated that an additional $20 million was spent on marketing.
Animation services were provided by Tonic DNA, Lighthouse Studios, Bento Box Entertainment, Golden Wolf, Yeson Ententainment, Brilliant Pictures, Synergy Animation, Mighty Animation, Nørlum, Dave Enterprises, and Mercury Filmworks. The production team wanted the film to be mostly done through hand-drawn animation because they wanted the visuals to remain similar to the series, this would not only make it the first 20th Century Studios animated film to utilize primarily traditional animation since The Simpsons Movie in 2007, but also the first traditionally animated theatrical feature film to be distributed by Disney since Winnie the Pooh in 2011. The larger budget, time, and animators available to the filmmakers allowed the animation to be more detailed than in the original series, such as adding more light, texture, and shadows into several shots. This film would be the final animation work for both Tuck Tucker and Dale Baer before their deaths on December 22, 2020, and January 15, 2021, respectively. Tucker served as a storyboard revisionist, while Baer provided animation for the film. Mercury Filmworks also worked with Cartoon Saloon to help with the animation, through Lighthouse Studios.

Tonic DNA, who were hired due to already working with Bento Box Entertainment on the animated series Central Park, was originally set to work only in musical numbers, before being assigned two additional sequences. Animators at Tonic DNA used both hand-drawn and cutout animation techniques for the film, with both being simultaneously used in certain sequences, particularly the "Lucky Ducks" musical number.

Songs for the film were written by Loren Bouchard and Nora Smith while the original score was conducted, orchestrated and arranged by Tim Davies. The soundtrack album was released on May 27, 2022, and includes three of the four songs featured in the film. The third song was excluded to avoid revealing details of the film's plot; it was added into later reissues, including the vinyl edition.