homemade electric smoker heating element - Search
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    Smoking Meat Forums
    https://www.smokingmeatforums.com › threads › questions-on-heating-element-in-smoker-build...

    Questions on heating element in smoker build

    Can an Arduino control the temperature of a smoker?
    Arduino Based Automatic Smoker Temperature Controller Some of the plans we’ve seen are for very basic temperature controllers that only decide whether a fan is switched on or off. However, this YouTuber decided to take things to the next level to control the temperature even more accurately.
    luckybelly.com
    DIY Custom Heating Element | Project Blog - brettbe…

    A heating element is a nichrome coil embedded in a steel tube using ceramic. In a toaster-oven they wire 2 in series, so each element is designed to see 60V. I had a 12V power supply, so I wanted to use 1/5 of the total element length. A pipe cutter made quick work of the cuts.

    brettbeauregard.com

    I needed to attach metal contacts to the wire. To give myself enough wire for a bond, and to have room to support the contact, some free space would be required. A metal file and some elbow grease left me with a 1/4″ cavity at each end of my cut section.

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    Attaching things to nichrome is a tricky proposition. Because it gets so hot you can’t use solder, and mechanical connections are unreliable. I decided TIG welding was the way to go. Easy in theory, blindingly difficult (for me) in practice. In the end though, welding for 250mS at the lowest setting created a permanent bond bond between contact and...

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    To keep this welded bond electrically isolated, and to give the contact some rigidity, I filled the previously-created cavity with furnace cement. Next time around I might do this in several small additions rather than all at once. I think that would give me a more solid fill.

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    It actually works! I applied 12V to the element and was easily able to make some wood smoke. It didn’t get red-hot, but I suspect this is because my cut section was a bit long. At any rate, I’m really excited at the prospect of making inexpensive small heaters for use in my projects. I should probably get some more welding practice first though.

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