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  2. There are different types of roll pins, and each has its own size chart. For example, the size chart for slotted spring roll pins made of spring steel and metric units is as follows1:
    • 1.0mm: Recommended hole size 1.0 - 1.1mm, expanded diameter 1.2 - 1.3mm, material thickness 0.2mm, minimum double shear strength 0.7kN
    • 1.5mm: Recommended hole size 1.5 - 1.6mm, expanded diameter 1.7 - 1.8mm, material thickness 0.3mm, minimum double shear strength 1.58kN
    • 2.0mm: Recommended hole size 2.0 - 2.1mm, expanded diameter 2.3 - 2.4mm, material thickness 0.4mm, minimum double shear strength 2.82kN
    • 2.5mm: Recommended hole size 2.5 - 2.6mm, expanded diameter 2.8 - 2.9mm, material thickness 0.5mm, minimum double shear strength 4.38kN
    There are also different roll pins used for different purposes, such as bolt catch retaining roll pins, trigger guard retaining roll pins, forward assist retaining roll pins, gas tube retaining roll pins, ejector retaining roll pins, trigger guard detent retaining roll pins, and forward assist pawl retaining roll pins. The sizes for these roll pins vary2.
    Learn more:

    Slotted Spring Roll Pins - Spring Steel - Metric

    Nominal Diameter Recommended Hole Size Expanded Diameter (D) Material Thickness (S) Minimum Double Shear Strength
    1.0mm 1.0 - 1.1mm 1.2 - 1.3mm 0.2mm 0.7kN
    1.5mm 1.5 - 1.6mm 1.7 - 1.8mm 0.3mm 1.58kN
    2.0mm 2.0 - 2.1mm 2.3 - 2.4mm 0.4mm 2.82kN
    2.5mm 2.5 - 2.6mm 2.8 - 2.9mm 0.5mm 4.38kN
    shop4fasteners.co.uk/slotted-spring-pins-spring-ste…
    Bolt Catch Retaining Roll Pin: 3/32″ x 1/2″ Trigger Guard Retaining Roll Pin: 1/8″ x 5/8″ Forward Assist Retaining Roll Pin: 3/32″ x 5/8″ Gas Tube Retaining Roll Pin: 5/64″ x 5/16″ Ejector Retaining Roll Pin: 1/16″ x 7/16″ Trigger Guard Detent Retaining Roll Pin: 1/16″ x 1/4″ Forward Assist Pawl Retaining Roll Pin: 3/32″ x 1/2″
     
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