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  1. Copilot Answer

    Tartarooga Hardtop Dodgers for Sailboats - hardtops for pleasure …

    How to Build a Hard-top Dodger - Sail Magazine

    The build process for this job begins with creating a cardboard prototype, which will be used to develop templates. If you have an old dodger and you’re happy with its layout, then the best way to go is to use the original shape as a starting point and improve on it based on your specific needs. My Najad’s factory-installed windscreen made a solid ...

    Sail Magazine

    When the desired cardboard prototype is finalized, take it apart and use the pieces as templates to cut out a series of plywood panels. I prefer to use thin marine plywood to reduce weight and allow for panel curvature. The plywood panels can then be assembled by stitching them together with monofilament line. Drill small holes near the edges of co...

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    The next step is to fiberglass the entire dodger. With the dodger in place, install temporary cross-members to eliminate shape distortions and then put the dodger in a convenient place for fiberglassing. I used standard 9oz tape and cloth, and West System epoxy. All corners and gaps need to be filled and rounded. No fancy fillers are necessary here...

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