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  2. Keep your welding space tidy and organized to eliminate tripping hazards and avoid caught or snagged cables. Make sure welding leads are as short as possible (don’t use a very long weld cable when a shorter one will do) and ensure proper grounding for the best conductivity.
    Occupation: Aftermarket And Performance Manager
    Works For: Miller Electric Mfg. LLC
    www.millerwelds.com/resources/article-library/how-to-set-up-a-welding-space-in-your-garage-or-shop
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    How should a welder be set up?Also, set up your welder as close to the power outlet as possible to avoid having to use long electrical cables or extension cords strung across the floor. Damaging or cutting electrical cords when they are laying on the weld table or floor can pose a shock hazard. Have a proper work surface for welding.
    How to design a weldment?There are five main considerations to designing a weldment. One needs to understand the welding processes, know how fatigue will impact the structures life, plan out joint design, understand how welds with deform the structure and ensure manufacturability. When these items are implemented in the design process, there will be limited need for FEA.
    How should a welder be positioned?Try to position the workbench or workpiece between the welding operator’s waist and shoulders, since this promotes a neutral posture that reduces stress on the body. When welding large components, use positioners or weld tables that move or rotate the part to the correct height and angle.
    Why should you use a weld cell layout?If you’re in heavy equipment manufacturing, you might automate multipass welding on thick parts and reserve semiautomatic welding for tacking the parts or adding specialized components. No matter your industry or your level of welding automation, an effective weld cell layout can help. Work needs to flow in an orderly fashion.
    How do you organize a weld space?Organizing your space into two separate areas — one for welding and one for cutting and grinding — will help you keep materials clean and avoid weld defects or problems. Weld prep processes, like cutting and grinding, are often dirtier than welding, so it’s good to do them in a separate area.
    How do I create a welding space?The first step is determining how much space you have and how to organize it. While it’s possible to create a welding space in a single-stall garage, a two-car garage is ideal to have enough room to work and store tools and equipment.
     
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